| Typical application | Retail stores, restaurants, small collection points and compact recycling areas | Material recovery facilities and medium-volume PET collection operations | Large recycling plants, distribution centers and continuous-feed operations | Match the machine type to daily bottle volume and available labor |
| Typical bale weight | Approximately 30–80 kg per bale | Approximately 150–350 kg per bale | Approximately 300–600 kg per bale | Confirm bale weight requirements with the recycler or transport provider |
| Typical throughput | Approximately 0.1–0.4 tonnes per hour | Approximately 0.4–1.2 tonnes per hour | Approximately 1.0–3.0 tonnes per hour | Actual output depends on bottle size, moisture, contamination, feeding method and operator skill |
| Recommended daily volume | Up to approximately 5 tonnes per day | Approximately 5–25 tonnes per day | More than approximately 20 tonnes per day | Use the expected peak volume, not only the monthly average |
| Installed motor power | Approximately 5.5–15 kW | Approximately 15–30 kW | Approximately 30–75 kW or more | Check voltage, frequency, phase requirements and available electrical capacity |
| Feeding method | Manual top or front loading | Manual or conveyor-assisted loading | Conveyor, hopper or integrated sorting-line feeding | Ensure the feed opening is compatible with the upstream conveyor and sorting equipment |
| Typical bale dimensions | Approximately 700–1,100 × 400–800 × 500–900 mm | Approximately 1,100–1,500 × 700–1,100 × 700–1,100 mm | Approximately 1,100–1,500 × 700–1,100 × 700–1,200 mm | Verify bale size against truck capacity, storage racks and buyer specifications |
| Bale tying system | Manual wire, PET strap or PP strap tying | Manual or semi-automatic tying with wire or plastic strap | Automatic wire or strap tying, depending on configuration | Select the tying material accepted by the downstream recycling process |
| Bottle preparation | Bottles should be drained and pre-crushed when possible | Loose bottles, with optional perforation or pre-crushing | Best performance with controlled feeding and consistent bottle preparation | Excess liquid, caps, labels and foreign materials can reduce bale quality and density |
| Automation level | Low; requires more operator involvement | Medium; balances investment and labor savings | High; suitable for continuous production and reduced manual handling | Compare labor cost, expected utilization and payback period |
| Space requirement | Lowest footprint; suitable for restricted floor space | Medium footprint with room for loading and bale discharge | Largest footprint; requires conveyor access and bale storage space | Allow additional clearance for maintenance, safe access and bale movement |
| Hydraulic pressure range | Commonly approximately 10–25 MPa | Commonly approximately 15–25 MPa | Commonly approximately 20–30 MPa | Review rated pressure, cycle time, hydraulic protection and maintenance access |
| Safety features to verify | Emergency stop, guarded chamber and door interlock | Emergency stop, interlocked doors, overload protection and guarded moving parts | Full line guarding, emergency circuits, interlocks, overload protection and safe discharge controls | Request a risk assessment, operating manual and applicable conformity documents |
| Best overall choice | Best when capital cost and compact size are more important than labor efficiency | Best balance for many medium-volume PET bottle recycling operations | Best for high-volume operations with stable feedstock and a trained maintenance team | For most growing operations, begin by comparing semi-automatic horizontal systems with full lifecycle costs |