| Raw Material Inspection | Check fiber composition, fabric weight, color, width, defects, and lot traceability before cutting. | Incoming inspection report, fabric-width measurement, GSM test, and shade-band approval. | ISO textile testing practices; buyer-approved specifications. |
| Fiber Composition | The actual fiber blend should match the order specification and product label within the applicable legal tolerance. | Laboratory fiber-identification and quantitative-composition testing. | ISO 1833 series; applicable textile labeling regulations. |
| Fabric Weight and Construction | Maintain the approved GSM, knit structure, stretch direction, and recovery performance for the intended use. | GSM cutting test, loop or stitch inspection, and dimensional measurement after conditioning. | ISO 3801 for mass per unit area; buyer technical specification. |
| Colorfastness | Color should remain within the approved shade standard and resist washing, rubbing, perspiration, and light exposure according to the product end use. | Grey-scale rating, crocking test, laundering test, perspiration test, and light-exposure test. | ISO 105 series; AATCC colorfastness methods where specified by the buyer. |
| Dimensional Stability | Post-wash length and width changes should meet the agreed tolerance, commonly controlled around ±3% to ±5% depending on fabric and construction. | Measure garments before and after the specified washing and drying procedure. | ISO 5077 and ISO 6330; care-label instructions. |
| Seam Strength and Stitch Quality | Seams should be secure, even, free from skipped stitches, open seams, loose threads, and needle damage. | Visual inspection, seam-opening inspection, stitch-per-inch check, and tensile testing when required. | ISO 13935 series; approved workmanship standard. |
| Stretch and Recovery | Functional shirts and inner wear should provide consistent elongation and recovery without permanent bagging at the neck, waistband, or key body areas. | Stretch-percentage measurement, repeated-extension testing, and recovery assessment. | ASTM D2594 or buyer-defined stretch and recovery protocol. |
| Moisture Management | Moisture-wicking claims should be supported by measurable spreading, absorption, or drying performance rather than marketing language alone. | Vertical wicking, spreading, absorption, and drying-rate laboratory tests. | AATCC TM195 or equivalent validated laboratory method. |
| pH and Restricted Substances | Finished garments should meet the destination market’s chemical requirements, including limits for restricted dyes, formaldehyde, heavy metals, and other controlled substances. | Third-party chemical screening and batch-level or risk-based laboratory testing. | OEKO-TEX® STANDARD 100 criteria; REACH requirements for applicable markets. |
| Cutting and Sewing Control | Use approved patterns, marker plans, seam allowances, SPI settings, and in-line quality checkpoints to control size consistency. | First-piece approval, in-line inspection, measurement chart comparison, and hourly workmanship checks. | AQL-based inspection plan; buyer-approved technical package. |
| Final Garment Inspection | Inspect appearance, measurements, labels, accessories, packaging, stains, holes, shade variation, and functional details before shipment. | Final random inspection using an agreed sampling plan and defect classification. | ISO 2859-1 sampling principles; commonly agreed AQL levels such as 2.5 for major defects. |
| Social Compliance | Production should address working hours, wages, workplace safety, forced labor, child labor, and grievance mechanisms. | Factory social audit, document review, worker interviews, and site inspection. | ILO fundamental principles; SMETA, amfori BSCI, or equivalent buyer-required audit. |
| Environmental Management | Control energy, water, wastewater, chemicals, waste segregation, and environmental permits throughout textile and garment production. | Environmental management-system audit, wastewater records, chemical inventory, and waste documentation. | ISO 14001; applicable local environmental regulations; ZDHC guidance where relevant. |
| Management-System Certification | A documented quality system should define responsibilities, corrective actions, traceability, calibration, and continual improvement. | Review of valid certificates, scope, issuing body, internal audit records, and corrective-action reports. | ISO 9001 for quality management; certificate validity must be independently verified. |
| Order Traceability | Each production lot should be traceable from yarn or fabric receipt through cutting, sewing, finishing, inspection, and shipment. | Lot codes, production records, inspection reports, packing lists, and retained samples. | Documented quality-control procedure and buyer compliance requirements. |